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RAINBOW
Multi-layer Sputter Deposition System

     In February 2000 APT introduced the RAINBOW APT 6D4T a high throughput Multi-layer Sputter Deposition System. The tool is designed to provide process flexibility by enabling the user to deposit layers by RF/DC Magnetron upto 4 different metals/non-metals or magnetic/non-magnetic thin/thick films in a single chamber without breaking vacuum.

     The tool allows several materials to be deposited sequentially in one pumpdown. Process contamination is eliminated by a shutter over the target. Vacuum isolation between the process chamber and the loadlock provides a contamination free cleaner operation. With cycle times less than 20 minutes this is an ideal tool for production and research.

Rainbow APT 6D4T
 
Process Capability
  • Sequential Sputter Deposition of upto 4 layers
  • Phase-in deposition of binary metal systems
  • Computer controlled co-deposition of upto 4 materials to form -
    • Exotic Alloys
    • Magnetic Thin-Films
    • Thin Film Resistor Layers
  • RF/DC Loadlock Sputter Clean
  • Adjustable Substrate to Target spacing.
  • Heated Substrate
  System Specifications
    Process Chamber
    Constructed from 304 Stainless Steel (Electropolished) with a 2.5" View Port, bake out heater jacket and water cooling
    Load Lock
    Constructed from 304 Stainless Steel (Electropolished) with bakeout heater jacket
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    Vacuum
    Various options available based on process requirement. High Vacuum - Cryo, Turbo, Diffusion Rough - Rotary Vane or Dry pump Vacuum Stages - Process Chamber < 1E-8 torr (1.3E-11 bar) Cryopump
    < 1E-7 torr (1.3E-10 bar)Turbopump
    < 5E-7 torr (6.5E-10 bar) Diffusion
    Load Lock < 1E-2 torr (1.3E-2 mbar)
    Footprint
    Process Module with Loadlock 0.75 m x 1.5 m (2.5' x 5')
    Process Module without Loadlock 0.75 m x 0.75 m (2.5' x 2.5')
    Remote Power/Control Cabinet 0.6 m x 0.6 m (2' x 2')
    Controls
    Manual Control - Pump Down Sequence for the process and loadlock
    is automatic. Safety interlocks provided
    Automatic - Fully Computer controlled. Proprietary Control Software.
    Target
    One 6" diameter target bonded to the backing plate.
    Uniformity
    Within substrate (4"diameter) < 5% 3-sigma
    Substrate to Substrate(Batch) < 5% 3-sigma
    (49 point mapping; 6 mm edge exclusion)
    Cycle Time
    Process Chamber without Loadlock < 3 hours (some processes only)
    < 8 hours (Ultra Clean Processes)
    Process Chamber with Loadlock < 20 minutes
    Substrate
    10 Round (4" diameter) or 8 Square (4" length) can be deposited in a single Deposition Run
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